Warehouse Door Downtime: Risks, Causes & How GB Entrance Engineering Keeps You Operational
At GB Entrance Engineering, we understand that in today's fast-paced logistics and industrial environments, every component matters—especially your warehouse doors. From facilitating rapid throughput at loading bays to ensuring reliable separation between zones, doors play a vital role in safety, energy efficiency, and workflow continuity.
When doors fail, they don't just cause inconvenience—they impact your schedule, safety, and bottom line. As specialists in the design, installation, and maintenance of industrial and commercial entrance systems, we've seen firsthand how preventable failures can bring operations to a standstill.
Here's what you need to know about the most common door issues—and how to stop them before they start.
Common Causes of Warehouse Door Failures
Motor Malfunctions
High-traffic facilities depend on motorised doors to open and close quickly. But without proper care, motors are vulnerable to:
Excessive usage without cooldown periods
Electrical faults or poor wiring
Ingress of dust or moisture
Lack of scheduled maintenance
Our Advice: We recommend routine inspections of motor performance and the integration of thermal overload protection systems for added resilience.
Track Misalignment
Roller shutters and sectional doors rely on precision-guided tracks. If these are knocked out of place, doors may stick, derail, or become unsafe.
Typical causes:
Forklift or vehicle impacts
Loose fixings over time
Inaccurate installation by non-specialists
Our Advice: We install robust protective bollards and perform full alignment checks during every service visit to prevent long-term damage.
Worn Rollers and Hinges
These moving components support the weight and function of the door. When neglected, they create resistance, noise, or even total door failure.
Our Advice: Regular lubrication and proactive part replacement are part of every GB maintenance plan, ensuring optimal performance year-round.
Sensor & Control Failures
Automated doors rely on sensors and control panels for safe, responsive operation. Faults here can lead to doors failing to open—or worse, closing unsafely.
Our Advice: We calibrate and clean all electronic components during servicing and offer rapid-response support if a fault is detected.
Weather and Seal Damage
Exposed warehouse doors can be damaged by wind, rain, ice, or extreme heat, degrading performance and insulation.
Our Advice: We supply and install weather-rated doors with industry-leading seals and offer regular checks to maintain energy efficiency and pest prevention.
Proactive Maintenance Is Key
At GB Entrance Engineering, we don't just install doors—we keep them working. Our service contracts are designed to prevent breakdowns before they happen, with:
Scheduled biannual servicing
24/7 emergency repair support
Staff training for early fault detection
We also help you choose the right door system for your operation—be it high-speed roller doors for rapid logistics or insulated sectional doors for controlled environments.
📞 Ready to Optimise Your Warehouse Operations?
Warehouse doors are more than just access points—they're integral to your business infrastructure. Partnering with GB Entrance Engineering means getting doors that are engineered for performance and backed by responsive, expert support. Don't let a preventable failure slow you down.